Photo: Ben Wiles
Photo: Ben Wiles

Robotic solution for automating lettuce harvesting

Development Systems GmbH
Photo: Ben Wiles
Photo: Ben Wiles

Lettuce is a valuable crop in Europe and the USA. But labour shortages make it difficult to harvest this valuable field vegetable, as sourcing sufficient seasonal labour to meet harvesting commitments is one of the sector’s biggest challenges. Moreover, with wage inflation rising faster than producer prices, margins are very tight. In England, agricultural technology and machinery experts are working with IDS Imaging Development Systems GmbH to develop a robotic solution to automate lettuce harvesting.

The team is working on a project funded by Innovate UK and includes experts from the Grimme agricultural machinery factory, the Agri-EPI Centre (Edinburgh UK), Harper Adams University (Newport UK), the Centre for Machine Vision at the University of the West of England (Bristol) and two of the UK’s largest salad producers, G’s Fresh and PDM Produce.

Existing leek harvesting machinery adapted

Within the project, existing leek harvesting machinery is adapted to lift the lettuce clear from the ground and grip it in between pinch belts. The lettuce’s outer, or ‘wrapper’, leaves will be mechanically removed to expose the stem. Machine vision and artificial intelligence are then used to identify a precise cut point on the stem to neatly separate the head of lettuce.

“The cutting process of an iceberg is the most technically complicated step in the process to automate, according to teammates from G subsidiary Salad Harvesting Services Ltd.,” explains IDS Product Sales Specialist Rob Webb. “The prototype harvesting robot being built incorporates a GigE Vision camera from the uEye FA family. It is considered to be particularly robust and is therefore ideally suited to demanding environments. “As this is an outdoor application, a housing with IP65/67 protection is required here,” Rob Webb points out.

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Within the project, existing leek harvesting machinery is adapted to lift the lettuce clear from the ground and grip it in between pinch belts. - Photo: IDS Imaging Development Systems GmbH
Within the project, existing leek harvesting machinery is adapted to lift the lettuce clear from the ground and grip it in between pinch belts. - Photo: IDS Imaging Development Systems GmbH

uEye FA industrial camera

The choice fell on a uEye FA industrial camera model with the compact 2/3” global shutter CMOS sensor IMX264 from Sony. “The sensor was chosen mainly because of its versatility. We don’t need full resolution for AI processing, so sensitivity can be increased by binning. The larger sensor format means that wide-angle optics are not needed either,” Webb summarized the requirements.

In the application, the CMOS sensor convinces with excellent image quality, light sensitivity and exceptionally high dynamic range and delivers almost noise-free, very high-contrast 5 MP images in 5:4 format at 22 fps – even in applications with fluctuating light conditions. The extensive range of accessories, such as lens tubes and trailing cables, is just as tough as the camera housing and the screwable connectors (8-pin M12 connector with X-coding and 8-pin Binder connector). Another advantage: camera-internal functions such as pixel pre-processing, LUT or gamma reduce the required computer power to a minimum.

Automate and increase efficiency of lettuce harvesting

“We are delighted to be involved in the project and look forward to seeing the results. We are convinced of its potential to automate and increase the efficiency of lettuce harvesting, not only in terms of compensating for the lack of seasonal workers,” affirms Jan Hartmann, Managing Director of IDS Imaging Development Systems GmbH.

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Development Systems GmbH
Imaging Development Systems GmbH Partner profile

Imaging Development Systems GmbH develops high-performance, easy-to-use USB, GigE and 3D cameras with a wide spectrum of sensors and variants. The almost unlimited range of applications covers multiple non-industrial and industrial sectors in the field of equipment, plant and mechanical engineering. In addition to the successful CMOS cameras, the company expands its portfolio with vision app-based, intelligent cameras. The novel image processing platform IDS NXT is freely programmable and extremely versatile. Since its foundation in 1997 as a two-man company, IDS has developed into an independent, ISO-certified family business with more than 330 employees. The headquarters in Obersulm, Germany, is both a development and production site. With branches in the USA, Japan, South Korea and UK as well as other offices, IDS is represented internationally. For more info visit: https://en.ids-imaging.com/

Development Systems GmbH
Imaging Development Systems GmbH Partner profile

Imaging Development Systems GmbH develops high-performance, easy-to-use USB, GigE and 3D cameras with a wide spectrum of sensors and variants. The almost unlimited range of applications covers multiple non-industrial and industrial sectors in the field of equipment, plant and mechanical engineering. In addition to the successful CMOS cameras, the company expands its portfolio with vision app-based, intelligent cameras. The novel image processing platform IDS NXT is freely programmable and extremely versatile. Since its foundation in 1997 as a two-man company, IDS has developed into an independent, ISO-certified family business with more than 330 employees. The headquarters in Obersulm, Germany, is both a development and production site. With branches in the USA, Japan, South Korea and UK as well as other offices, IDS is represented internationally. For more info visit: https://en.ids-imaging.com/

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