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German organic grower develops laser weeding robot to cut €200,000 labour costs

The final prototype of the Naiture weeding robot has been in operation since April 2025. Photo: Westhof Bio
The final prototype of the Naiture weeding robot has been in operation since April 2025. Photo: Westhof Bio

Faced with soaring labour bills and limited weeding options, German vegetable grower Rainer Carstens developed his own autonomous laser weeding robot. Now tested in carrots, the system may soon become commercially available.

Weeding is one of the most time-consuming and costly tasks on vegetable farms — and increasingly difficult due to rising labour shortages. For organic producers like Westhof Bio Group, where chemical weed control is not an option, the pressure is even higher.

To address this, Rainer Carstens, owner and CEO of Westhof Bio Group in northern Germany, launched a laser weeding robot project in cooperation with the West Coast University of Applied Sciences. His goal: develop a precise, automated, chemical-free alternative that makes organic production more financially viable.

The results are now visible in the field.

With a 6m working width, the Naiture robot can weed between 6 and 8 hectares per day. Photo: Westhof Bio
With a 6m working width, the Naiture robot can weed between 6 and 8 hectares per day. Photo: Westhof Bio

€200,000 in annual weeding costs

Located in Dithmarschen, Schleswig-Holstein, Westhof Bio Group has grown from 60 hectares in the 1970s to one of Germany’s largest organic vegetable producers. Today the farm cultivates 1,200 hectares of vegetables and runs the country’s only organic vegetable freezing facility.

Annual production includes 30,000 tonnes of fresh vegetables and 10,000 tonnes of frozen produce. The company employs 150 full-time staff and 150 seasonal workers. According to Carstens, annual weeding costs had surpassed €200,000 — all done manually.

“Because we’re organic, we cannot use chemical herbicides. Manual labour was our only option, but it’s very expensive and increasingly difficult to find workers,” Carstens explains. “That’s why we wanted a sustainable, automated and affordable alternative.”

The robot uses 200W lasers to destroy weeds in milliseconds. Photo: Chris McCullough
The robot uses 200W lasers to destroy weeds in milliseconds. Photo: Chris McCullough

University collaboration

Development started in 2014, in partnership with the West Coast University of Applied Sciences. Engineering was led by university researcher Vitali Czymmek. In 2019, the project was spun off into a separate company, Naiture GmbH & Co. KG, which is now part of Westhof Bio Group and holds all patents.

The current version of the Naiture robot, completed in early 2025, is an autonomous trailed system pulled by a 120 hp John Deere tractor. It began field operations in April, primarily in carrot fields.

The result is an autonomous robot for non-chemical weed control. Photo: Chris McCullough
The result is an autonomous robot for non-chemical weed control. Photo: Chris McCullough

Laser weeding: how it works

The robot has 3 main components:

  • Platform – a 6-metre-wide trailing unit;
  • “Eyes and brain” – a set of high-resolution cameras and embedded computer;
  • “Hands” – a 200W laser system that destroys weeds.
  • The cameras take continuous images of the crop rows. These are processed in real time by an energy-efficient onboard computer using a custom AI model. This model identifies individual weeds, pinpoints their location, and sends instructions to the laser.

    The laser is guided by a mirror-based scanner system for millimetre precision. It targets the weed’s growth centre, destroying it in 40 to 150 milliseconds — without disturbing nearby crops or soil structure.

    Rainer Carstens, Westhof Bio CEO, helped develop the Naiture weeding robot. Photo: Chris McCullough
    Rainer Carstens, Westhof Bio CEO, helped develop the Naiture weeding robot. Photo: Chris McCullough

    Carstens explains: “The robot is especially effective for intra-row weeding — targeting weeds between crop plants, which is usually the most difficult task. It navigates autonomously, distinguishes crops from weeds, and eliminates the weeds one by one with laser precision.”

  • Working width: 6 metres.
  • Daily capacity: 6 to 8 hectares, depending on final machine configuration.
  • Laser modules: 200W class, optimised for efficiency, not brute force.
  • Tractor requirement: approx. 120 hp (John Deere used in test).
  • Speed: 0.5–1 km/h per row The final performance depends on the number of laser units operating in parallel and total working width of the future commercial model.
  • Westhof cannot disclose development costs, as the project was supported by academic and research grants.

    Rainer Carstens built the laser weeder to reduce labour costs on his vegetable farm. Photo: Chris McCullough
    Rainer Carstens built the laser weeder to reduce labour costs on his vegetable farm. Photo: Chris McCullough

     

    The annual manual weeding bill had reached €200,000 before development started. Photo: Chris McCullough)  
    The annual manual weeding bill had reached €200,000 before development started. Photo: Chris McCullough)  
    Mccullough
    Chris Mccullough Freelance multi-media journalist
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